Manufacturing process at our company
at our company
In order to facilitate installation, we pre-assemble our furniture:
- cabinet carcasses come pre-assembled;
- cornices and plinths require minimum adjustment;
-pre-drilling for easy hardware installation.
- cabinet carcasses come pre-assembled;
- cornices and plinths require minimum adjustment;
-pre-drilling for easy hardware installation.
30 years
Experience
Experience
over 190
Employees
Employees
Sawing timber
We have our own sawing machines. . We do not buy lumber, instead we process wood according to our specific needs and requirements.
On-site
sawing
sawing
=
reduced
costs
costs
We dry wood at the factory. We use INCOPLAN wood drying equipment for high quality drying, which guarantees our furniture will look unchanged and function properly for many years. The multistage drying process brings the moisture content to the optimum without swelling or cracking.
7-9%
moisture content in the wood
moisture content in the wood
Up to 30 days
wood drying
wood drying
140 cubic meters
volume of wood dryer loading
volume of wood dryer loading
Milling
We have
several CNC processing centers made by Biesse, Italy. We use them to perform computer-controlled drilling and shaping operations with extreme precision.
Door edge
processing
Geometric accuracy of machined elements - up to 0.1 mm
processing
Geometric accuracy of machined elements - up to 0.1 mm
Milling decorative
elements
curvilinear parts, pilasters, etc
elements
curvilinear parts, pilasters, etc
Nesting and cutting flat material
In order to make cabinet panels and slab doors, we cut laminate, Wood veneer, MDF, plastic and acrylic flat material by means
of Selco cutting machines from Biesse, Italy.
Automated material processing
reduced operating time; accurate dimensioning - accurate assembly
Optimum nesting
reduced costs of end products
1
Automated material processing
reduced operating time; accurate dimensioning - accurate assembly
2
Optimum nesting
reduced costs of end products
Laser edge banding а
We use the HOLZ-HER and Brand edge banding machines made in Germany. The adhesive-free two-layer edge band is heated by hot air, or laser. Then it is pressed firmly to the panel to create a permanent, seam-free bond between the edge band and the substrate.
Cabinet door
Water-proof laser edge banding .
Carcass
Water-proof edge banding with PUR adhesive .
Cabinet door
Water-proof laser edge banding .
Carcass
Water-proof edge banding with PUR adhesive .
LASER
EDGE BAND
EDGE BAND
=
INVISIBLE
BONDLINE
BONDLINE
“Clean room”
We use Italy’s Tecno Azzurra pressurized painting rooms with a water filtering system :
1
Perfect
surface
no specks of dust or grainy surface
surface
no specks of dust or grainy surface
2
Eco-friendly
technologies
reduced emission of harmful substances
technologies
reduced emission of harmful substances
3
Comfortable
working conditions
Little harm for personnel
working conditions
Little harm for personnel
4
Increased
productivity
reduced costs of end products
productivity
reduced costs of end products
